1. Which manual operations can automation equipment replace?
Mainly replaces highly repetitive, precision-demanding, labor-intensive, or hazardous operations such as assembly, welding, material handling, sorting, packaging, and inspection. Particularly suitable for electronics, automotive, food, pharmaceuticals, and similar industries.
2. What levels of precision and efficiency can the equipment achieve?
Precision varies by equipment type. For example, precision assembly equipment can achieve repeat position accuracy of ±0.01mm, while welding robots achieve path accuracy of ±0.1mm. Efficiency is typically 3-10 times higher than manual labor and supports 24/7 operation, depending on production scenarios.
3. Does the equipment support flexible production (multi-variety, small-batch switching)?
Modern automation equipment (e.g., robots, smart production lines) often supports flexibility. Quick changeovers for diverse products are achieved through programming or fixture replacement, meeting customized production needs.
4. Can we directly install automation equipment into our existing production line?
Requires evaluation of current line layout, processes, and product characteristics. Most scenarios allow customization for compatibility, though complex cases may require partial line modifications.
5. What skill level is required to operate the equipment?
Basic operations (startup, shutdown, daily checks) require minimal training. Programming and maintenance need professionals, but enterprises can opt for training services or supplier-provided technical support.
6. What is the typical payback period for automation upgrades?
Usually 1-3 years, depending on equipment investment, labor cost savings, and productivity gains. Labor-intensive industries or high-capacity enterprises experience shorter payback cycles.